| Recycled Paperboard |
Folding cartons, sleeves, product boxes and retail inserts |
Renewable fiber input
Reduced virgin material use
Lightweight
|
Widely recyclable where paper and board collection is available |
Good printability, easy customization and efficient flat-pack storage |
Moisture resistance may require coatings; plastic or foil laminates can reduce recyclability |
| Corrugated Fiberboard |
Shipping boxes, protective packaging and e-commerce mailers |
High recycled-content potential
Low weight
Strong product protection
|
Commonly accepted in paper recycling systems when clean and dry |
Reduces the need for separate protective materials and can be optimized for nesting |
Excessive box size increases material use and transport-related emissions |
| Molded Pulp |
Trays, cushioning inserts, bottle supports and protective end caps |
Fiber-based
Plastic replacement option
Protective structure
|
Often recyclable with paper products, subject to local collection rules |
Provides cushioning without expanded plastic foam and can be designed for a precise fit |
May require additional moisture or grease resistance for certain products |
| Recycled PET (rPET) |
Bottles, jars, trays and transparent containers |
Uses post-consumer plastic
Durable
Lightweight
|
Recyclable in systems that collect and process PET packaging |
Offers clarity, impact resistance and compatibility with many existing filling lines |
Collection and food-contact requirements vary; clear, single-material designs are generally easier to sort |
| Aluminum |
Cans, tubes, closures and durable refillable containers |
High material value
Infinitely recyclable in principle
Excellent barrier
|
Widely recyclable where metal collection and sorting infrastructure exists |
Protects contents from light, oxygen and moisture while supporting lightweight formats |
Primary aluminum production is energy-intensive; recycled content and efficient forming are important |
| Glass |
Beverage bottles, food jars, cosmetics and refillable containers |
Reusable potential
Strong product barrier
Inert material
|
Recyclable through glass collection; reusable formats require return systems |
Preserves product quality and supports premium, refill and deposit-return models |
Heavier than many alternatives, increasing transport weight and breakage risk |
| Compostable Fiber or Biopolymer |
Food-service items, produce packaging, pouches and specialty applications |
Renewable feedstock option
Potentially compostable
Useful for food contamination
|
Industrial or home composting only when the product is certified and locally accepted |
Can provide a packaging route for applications where paper recycling is unsuitable |
Compostability claims must match the applicable standard, certification and local infrastructure |
| Mono-Material Flexible Packaging |
Stand-up pouches, sachets, wraps and refill packs |
Material simplification
Low packaging weight
Efficient filling volume
|
Recycling depends on the specific polymer and availability of flexible-packaging collection |
Uses fewer material types and can reduce storage and transport volume |
Barrier performance, seal integrity and local recycling access must be verified before selection |
| Reusable Packaging System |
Transport crates, delivery containers, refill bottles and returnable boxes |
Multiple-use design
Waste prevention
Long service life
|
Returned for cleaning, inspection, repair and repeated circulation |
Can reduce single-use packaging demand when return rates and utilization are high |
Requires reverse logistics, cleaning capacity, tracking and sufficient reuse cycles |
| Lightweight and Right-Sized Design |
Boxes, bottles, mailers, trays and shipping configurations |
Material reduction
Transport efficiency
Lower empty space
|
Uses the same recycling or reuse route as the selected base material |
Can reduce material purchasing, dimensional shipping charges and warehouse volume |
Over-lightweighting may reduce protection and increase product damage or food waste |
| Design for Disassembly |
Multi-component packs, closures, labels, windows and dispensing systems |
Simpler sorting
Improved recyclability
Clear material separation
|
Components can be separated into the appropriate local recycling streams |
Makes disposal instructions clearer and helps preserve the value of recovered materials |
Adhesives, sleeves, coatings and mixed-material components should be minimized or removable |